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The Cables on Demand Blog: Ask the Cable Guy

Welcome to the Official Amphenol Cables on Demand Blog:  Ask the Cable Guy

Cables can be a confusing topic capable of confounding even the most technically inclined minds.  As the world’s communications infrastructure grows, the corresponding demand for interconnect products such as cables, connectors and modules will expand exponentially.  With such an immense variety of cables to choose from and conflicting advice as to what combination of cables are needed for a particular application, wouldn’t it be nice to have an authoritative source to rely upon that can answer your questions?  Well now there is!  The Cables on Demand Product Manager, a.k.a. “The Cable Guy”, will answer your questions and offer advice in an easy-to-follow blog format here at http://www.CablesOnDemandBlog.com.

Ask the Cable Guy Today – Simply E-mail Your Question to:  cablesondemandblog@gmail.com

Cables on Demand (http://www.CablesOnDemand.com) is a division of Amphenol Corporation, the second largest manufacturer of cable and connector products in the world.  With over 3,000 products available for same-day shipment in their New York warehouse, Amphenol Cables on Demand can provide the perfect cable for your project at factory-direct prices.  Call today @ 1-866-223-2860 or contact customerservice@cablesondemand.com.

Question: What is the Difference Between SMA and Reverse Polarity SMA Connectors?

Tech Support: Reverse Polarity Connectors
     

 

 
(Image Comparing Standard and Reverse Polarity SMA)

 

 
Question:  What’s the difference between a regular SMA Connector and a Reverse Polarity SMA Connector?
 
In the late 1990′s, at the dawn of the WiFi technology boom that has inevitably changed the way we communicate, the Federal Communications Commission was greatly concerned.  Soon, wireless routers and access points would be entering the market and blasting the airwaves with short-distance transmissions that had never previously entered our airspace.  While these devices were designed to have a limited range, generally enough to cover a typical residence or office, the FCC knew that it was only a matter of time before users would attempt to boost the device’s range with amplifiers and/or external antennas, which could potentially wreak havoc on the WiFi band.
 
The FCC’s solution was a stop-gap measure known as Reverse Polarity Connectors.  For decades, SMA and TNC connectors have been used successfully for high-frequency applications, such as cell-phone networks.  The problem was that SMA’s and TNC’s were readily available on the market in the form of coaxial cable assemblies and antennas.  To prevent users from equipping their wireless routers with such accessories, the FCC mandated the WiFi manufacturers utilize a new type of connector on the back of their devices — The Reverse Polarity Connector. For a couple of years, this strategy worked, but eventually Reverse Polarity versions of SMA and TNC connectors, known as RP-SMA and RP-TNC respectively, became just as readily available as their regular counterparts.
 
 
 
So how do you tell which one is which?  A second look at the image above will help you.  An SMA Male Connector is shown on the left.  Notice that there is a pin sticking out of the center of the connector.  A Reverse Polarity SMA (RP-SMA) Connector is displayed on the right.  Notice that instead of a center pin, there is a center socket.  It is the swapping out of a center pin for a center socket that makes the connector a Reverse Polarity SMA (RP-SMA).  Note that both of the above connectors are considered male connectors.  Male SMA and Male RP-SMA connectors both feature their threads on the inside of the connector shell, i.e. they twist onto a female SMA or RP-SMA connector that feature their threads on the outside of the shell.  
 
You can never mix and match SMA and RP-SMA connectors because the pins and sockets will never actually make contact and allow the signal to pass thru.  At Amphenol Cables on Demand (http://www.CablesOnDemand.com), we will soon be offering a complete selection of Reverse Polarity SMA (RP-SMA) and Reverse Polarity TNC (RP-TNC)  Coaxial Cable Assemblies for use with your WiFi equipment.  Not sure which type you need?  If the RP-SMA does not look familiar, below is a comparison of a TNC and Reverse Polarity TNC (RP-TNC) connector for your reference:
 
 
(Pictured: RP-TNC on Left & TNC on Right)
 
 
Stay tuned for the official launch of our new RP-SMA and RP-TNC Coaxial Cable Assemblies in the weeks ahead at: http://www.CablesOnDemand.com.
 
 
Sincerely,
 
The Cable Guy

 

 

CablesOnDemandBlog.com PR Web Press Release Goes Live

Amphenol Cables on Demand Launches New Official Blog Website at CablesOnDemandBlog.com to Help Answer Customer Cable Questions

Cables on Demand (http://www.CablesOnDemand.com), a division of Amphenol Corporation (NYSE:APH) and a leading online retailer of high-performance cables, connectors and accessories, has formally launched an official companion blog website at http://CablesOnDemandBlog.com. The technical-themed blog site aims to answer many of the most prevalent product-centric questions posed by the organization’s sizeable customer base in the U.S. and abroad.

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Cables on Demand Official Blog Website @ http://CablesOnDemandBlog.com

Our goal with CablesOnDemandBlog.com is to empower individuals with knowledge; knowledge they can use to make an educated decision about their specific cabling needs.

Endicott, New York (PRWEB) May 02, 2014

Amphenol Cables on Demand (http://www.CablesOnDemand.com), an e-commerce subsidiary of one of the world’s largest cable and connector manufacturers, Amphenol, is excited to unveil a new dedicated blog website athttp://CablesOnDemandBlog.com. The recently launched blog site follows a question and answer format, entitled “Ask the Cable Guy”, in which both customers and the public-at-large are welcomed to submit their respective questions regarding most any technical aspect of cable and connector products. Select questions will then be answered publicly on the blog website by “The Cable Guy”, a cabling technology aficionado with decades of relevant industry knowledge.

According to Amphenol Cables on Demand Product Manager, Nick Blas, the Cables on Demand Blog Site is first-and-foremost an educational resource for the public. “Throughout the years, we’ve observed certain product and technology questions tend to arise again and again. The fact that solutions to these questions appear to be utterly lacking on the web places prospective customers at a disadvantage. Our goal with CablesOnDemandBlog.com is to empower these individuals with knowledge; knowledge they can use to make an educated decision about their specific cabling needs. In essence – CablesOnDemandBlog will act as a central repository of essential technical information that is difficult, if not impossible, to locate elsewhere.”

For those interested in submitting their own technical question(s) to “The Cable Guy” at http://CablesOnDemandBlog.com, simply submit your question(s) via e-mail to: CablesOnDemandBlog(at)Gmail(dot)com. The Cable Guy will attempt to answer your question(s) as promptly as possible. Examples of current blog topics include:

10-Gigabit Ethernet Backbone Interface Options: Which One Should I Choose?

What’s the Difference Between 50-Ohm and 75-Ohm Coaxial Cable?

How Do I Know How Many Amps Your Cables will Handle?

Amphenol Corporation (NYSE:APH) is one of the industry’s largest manufacturers of connectors and cables worldwide, comprised of over fifty industry-leading divisions including Times Fiber Communications, Times Microwave Systems, Teradyne Connection Systems, Amphenol Interconnect Products and Amphenol RF. Since 1934, Amphenol Engineers have designed innovative interconnect solutions such as the BNC and UHF connector series, SKEWCLEAR wire technology, and XCede backplane architecture.

Amphenol Cables on Demand, launched in 2006, is Amphenol’s first wholly owned subsidiary optimized for the distribution of Amphenol brand cable products online. Based in Endicott, NY, Cables on Demand offers same day shipping before 3:00PM Eastern on over 3,000 unique cable SKUs. The company’s high product mix supports a vast array of applications including Network, Broadcast, Test, Instrumentation, Audio/Video, Data Storage, Clustered Computers, Prototyping, Automation, Industrial Control, Wi-Fi, Automotive and Avionics.

10-Gigabit Ethernet Backbone Interface Options: Which One Should I Choose?

 
This week’s question comes to us from Chris in New York:
 
We plan to upgrade our network backbone to 10-Gigabit Ethernet.
 
What interconnect platform should we use? 

 

 

Thanks Chris for your question.  This topic comes up quite frequently for a number of reasons.  Not too long ago, only medium to large enterprises could viably afford to make the leap to 10-Gigabit Ethernet on their networks.  That is simply no longer the case today.  Not only are there hundreds of 10GbE-ready switch manufacturers on the market today, but there are also multiple interconnect platforms available that support the 10-Gigabit Ethernet protocol.  As you can see by the timeline above, 10-Gigabit Ethernet has already surpassed the point of being a widespread and mature technology; ensuring low implementation costs.

Because this is a lengthy topic, I will need to divide it up into two segments.  The first segment will focus on the most obvious interconnect platform for 10-Gigabit Ethernet applications: 10GBASE-T. 10GBASE-T, also referred to as IEEE 802.3an-2006, is essentially 10-Gigabit Ethernet over standard twisted pair (UTP or STP) copper wire, such as Category-6 (CAT6) Cables and Category-6a (CAT6a) Cables.  A great number of networks have featured a 1000BASE-T (Gigabit) backbone using CAT6/CAT6a. Transmitting data at 1.0 Gbps speeds over this cable type is fairly easy from a hardware perspective and was therefore a highly implemented option for network administrators.

  

 Pictured: Typical Gigabit Ethernet (1000BASE-T) Network 

 

However, the entire equation changes dramatically when you have to increase the data throughput by a factor of ten from 1.0 Gbps up to 10.0 Gbps.  At this high 10-Gigabit speed, a whole bunch of negative performance ramifications come into play that were simply ignored or non-existent in the case of Gigabit Ethernet.  Some of these factors include:

Bandwidth:  To transfer data at 10-Gigabit speeds, the required cabling must be designed to support a substantial amount of bandwidth.  To operate effectively over a sizable distance (up to 100 meters or 330 feet), Category-6a Cabling must be used thanks to its inherent support of up to 500 MHz of bandwidth.  To compare, regular Gigabit Ethernet (1000BASE-T) can operate with plenty of headroom using a 100 MHz bandwidth capable Category-5e (CAT5e) Patch Cable.  To increase bandwidth, you have to operate at extremely high frequencies.  High frequencies behave quite differently from lower frequencies, thus demanding a more capable interconnect design.

Bandwidth can be visualized as a pipe (see below).  A high-bandwidth capable interface, like 10-GbE, requires a thicker data pipeline (backbone) so that all of the high-speed data can stream through it without resistance. If you try and force high-bandwidth data through a low-bandwidth pipe, you will witness a massive slowdown in data throughput. Sometimes, like in real life, the pipe will burst and the interface will shut down.  This is why maintaining high bandwidth is so critical.    

 
 
(Pictured: Bandwidth Conceptualized via a Pipe) 
 

 

Alien Crosstalk:  Alien Crosstalk, also known as ANEXT, is when signals from outside sources, such as other patch cables in close proximity or other localized sources of electromagnetic interference (EMI/RFI) like lighting, power transformers, wireless access points, etc., interfere with the 10-Gigabit Ethernet signal that travels down the cable.  Regular Category-6 (CAT6) Cables do not address the issue of ANEXT directly and as a consequence can only support 10-Gigabit Ethernet at distances up to 50 meters (166 feet).

 
 
  
(Pictured: Cables Affected by Alien Cross-Talk)

 

 

To mitigate the problems associated with bandwidth and ANEXT, Category-6a Cables utilize three principles:  Pair Separation, Shielding and Tight Tolerance.  Pair separation involves placing a plastic x-shaped insulator in the middle of the cable itself.  This keeps a designated amount of spacing between the wire pairs, thus assisting with Near-End Cross-Talk (NEXT) and maintaining proper cable impedance.  Shielding involves shrouding the entire cable in a concentric ring of Aluminum foil.  This prevents outside EMI/RFI interference and related Alien Cross-Talk (ANEXT) from wrecking the signal.  Tight tolerance simply means that Category-6a (CAT6a) Cabling is designed and assembled with minimal tolerance for out-of-specification characteristics such as maintaining a perfect number of cable twists-per-inch. 

Now that the technical specifics are out of the way, how do we reach a determination as to whether 10GBASE-T (10-Gigabit Ethernet over Twisted Pair) is the right choice for your network upgrade?  I like to look at three critical cost factors.  The more dollar signs shown, the more expensive the cost.

 

Critical Factor #1:  Switch Cost 

  

  

 

In all likelihood, your largest upgrade expense is going to come from the cost of updating all of your switches to 10-Gigabit Ethernet compliant models.  Unfortunately, this is where 10GBASE-T fairs the absolute worst.  Development was significantly delayed on 10GBASE-T hardware, specifically the silicon chipsets that power the switches.  10GBASE-T proved far easier to develop on paper than it did in the real world.  As a consequence, while 10GBASE-T products are just barely trickling out to the market from a select few manufacturers, other 10-Gigabit Ethernet interface standards, such as SFP+ Direct Attach and 10GBASE-CX4 have taken hold.

 

Critical Factor #2:  Cable Cost

 

  

 

This is where the 10GBASE-T interface dominates hands-down.  Cables for 10GBASE-T are the absolute cheapest option because all you need to purchase are Category-6a (CAT6a) Patch Cables.  At Amphenol Cables on Demand (http://www.CablesOnDemand.com), we stock a variety of Category-6a (CAT6a) Patch Cords in your choice of length and color at prices starting at only $3.16 (even less when on sale).  This is perhaps 90-95% cheaper than the other aforementioned interface options!

  

Critical Factor #3:  Power Consumption

 

    

 

Power Consumption is the Achilles Heel of 10GBASE-T.  The fact is, the engineers who came up with the Ethernet standard decades ago never imagined that inexpensive twisted pair communications cable would support the blazing fast speeds of today.  As such, engineers have had to squeeze 10-pounds of bandwidth into a 1-pound bandwidth bag.  This comes at a price.  To make up for the cable’s inherent deficiencies, the switch has to do the heavy lifting by using extra power to sort through all of the signal errors and lost packets that will naturally occur over twisted pair cabling.  As such, 10GBASE-T switches are both power hungry and heavy in terms of heat dissipation, posing a major issue from an environmental management perspective.  There’s no such thing as a “Free Lunch” as they say; in this case the free lunch being cables that cost 90-95% less than other options!      

 

Conclusion:

While 10GBASE-T, 10-Gigabit Ethernet over Twisted Pair, has been hyped for years as the inevitable de-facto solution for 10-Gigabit networks, reality simply eliminates this possibility.  Delayed development, cost overruns, limited suppliers; combined with high switch and power consumption costs makes 10GBASE-T an unattractive option. The only upside to 10-Gigabit Ethernet over CAT6/6a  is the fact that CAT6/6a Cables are so inexpensive.  I can’t in good conscience recommend 10GBASE-T for your network upgrade under these circumstances.  

 

Recommended?  NO

 

Stay tuned for the follow-up blog to this question in which we will discuss two other 10-Gigabit Ethernet interface choices: CX4 and SFP+.

Sincerely,

The Cable Guy

Amphenol Cables on Demand

(http://www.CablesOnDemand.com)

What’s the Difference Between 50 Ohm and 75 Ohm Coaxial Cable?

This week’s question comes to us from Dan in Oregon:  

 

What is the difference between 50 Ohm and 75 Ohm Coax?

 

               

 

Hi Dan, thank you for this excellent question.  This topic comes up quite frequently because a vast majority of electronics manufacturers fail to adequately explain the difference between the two types of coax and precisely why their equipment needs one type over the other.  I will try my best to define some of the most critical concepts regarding coaxial cable technology — no engineering background required :-)

 

First, we need to define what an Ohm is and what exactly it measures.  An Ohm is a unit of resistance — that is the resistance to the flow of electrical current through a circuit.  In the most basic applications, where we are dealing with DC or Direct Current electricity, such as that from a typical 12-volt car battery, we are measuring the resistance in Ohms.  However, the second we try and send AC or Alternating Current through a circuit, we are no longer measuring resistance, we are measuring impedance.

 

Alternating Current (AC) is more complex because it is not merely the magnitude (relative strength) of the signal that is being assessed, but the phase of the signal as well.  An AC signal (waveform) is constantly switching its phase between negative and positive a certain number of times per second.  For regular 120-volt house electricity, it changes phase 60 times per second.  This is often abbreviated as 60 Hz.  

 

The complex relationship between this magnitude and phase means that an AC circuit’s impedance consists of 3 essential components that are resisting the flow of the alternating electrical current. The first is resistance, which we just mentioned.  The second two components are comprised of the circuit’s inductance and capacitance.  Inductance essentially measures voltage(s) that are induced (created) in the circuit from the electrical current’s magnetic field. Capacitance effectively measures the electric charge that is stored in the circuit from the presence of these voltage(s).  The combination of the circuit’s inductance and capacitance together is called reactance.

 

It’s not just household power that operates using AC — practically everything in our tech-driven society uses Alternating Current in the form of Radio Frequency (RF) energy.  Your favorite AM radio station operates at a frequency of around 1 MegaHertz (MHz) or 1-million cycles per second.  Your cell phone may operate at 900 MHz or 900-million cycles per second.  To properly transmit these high-frequency RF signals, you have to have a medium of some sort that can deal with the complex interaction of resistance, inductance and capacitance.  In most cases, we utilize coaxial cable.

 

Coaxial cable is comprised of three main components.  In the middle of the coaxial cable is what is known as the center conductor.  It can be made of either solid or stranded wire and is typically a mix of Aluminum and Copper.  Surrounding the center conductor is something called the dielectric.  The dielectric acts as a buffer of sorts to keep the center conductor isolated and straight. It usually is comprised of some blend of plastic and/or foam. Finally, on the outside of the dielectric is the coaxial cable’s shield, which is usually a combination of Copper and Aluminum foil and/or wire braid.  The shield is then coated by something like PVC to insulate it from the environment.

 

Coaxial Cable Cutaway (Source: Wikipedia)

 

 

Now, not all coaxial cable is created equal and that is where the coaxial cable impedance comes into play.  It is the coaxial cable’s physical characteristics that will determine its impedance. According to Wikipedia, “The characteristic impedance of the coaxial cable (in Ohms) is determined by the dielectric constant of the inner insulator and the radii of the inner and outer conductors.” The cutaway drawing above is helpful in visualizing these characteristics.  With these details in mind, over time, the industry settled on two characteristic coaxial cable impedances for the vast majority of applications (>90%): 50 Ohm and 75 Ohm.
 
First, let’s look at 50 Ohm Coaxial Cables.  Experimentation in the early 20th century determined that the best POWER HANDLING capability could be achieved by using 30 Ohm Coaxial Cable, whereas the lowest signal ATTENUATION (LOSS) could be achieved by using 77 Ohm Coaxial Cable.  However, there are few dielectric materials suitable for use in a coaxial cable to support 30 Ohm impedance.  Thus, 50 Ohm Coaxial Cable was selected as the ideal compromise; offering high power handling AND low attenuation characteristics.
 
With 50 Ohm Coaxial Cables being the best compromise solution, practically any application that demands high power handling capacity, i.e. 100 watts or more, will use 50 Ohm Coaxial Cable.  A good rule of thumb is that any device that functions as a transmitter or transceiver tends to use 50 Ohm Coaxial Cable.  This includes devices such as CB/Ham Radios, Broadcast Radio/TV Transmitters, Wi-Fi and Cellular Phone Repeaters and 2-Way Radios (Walkie Talkies).
 
At Amphenol Cables on Demand (www.CablesOnDemand.com), we offer a plethora of 50 Ohm Coaxial Cable solutions.  RG-58 Coaxial Cable is perhaps our most popular “gold standard” 50 Ohm Coaxial Cable product, because it provides acceptable performance for most applications at a very low price.  Our next most popular is RG-174 Coaxial Cable.  RG174 is great because it is so thin, i.e. 1/8th of an inch, allowing it to be used in real tight spaces such as feeding a GPS navigation antenna into a vehicle. For customers that want the absolute highest power handling capacity (1000 watts or greater), RG-213 Coaxial Cable is the way to go.  RG213 is our thickest coaxial cable at nearly half an inch. 
 
For unique situations in which the cables must withstand extreme temperatures (i.e. up to 200 degrees Celcius), such as military and aerospace applications, we offer PTFE Teflon insulated coaxial cable products like RG-188 Coaxial Cables and RG-316 Coaxial Cables.  These high-temperature coaxial cable offerings can handle extreme swings in temperature time and time again, such as those experienced when a plane takes off, ascends to 30,000 feet and then descends to land repeatedly.
 
However, not every case warrants high power handling, so 50 Ohm Coaxial Cable is not appropriate for every application. When the objective is to ensure that the signal gets through the cable in the most efficient way possible, losing very little signal strength in the process, 75 Ohm Coaxial Cable is the way to go.  A good rule of thumb is that if the device being connected via coaxial cable is a receiver of some kind, 75 Ohm Coax is ideal.  This includes devices such as Satellite and Cable TV Receiver Boxes, High Definition Televisions, AM/FM Radio Receivers and Police Scanners.    
 
Another interesting application for 75 Ohm Coaxial Cable isCoaxial Digital Audio.  This is the orange or black colored RCA jack commonly seen on HDTV’s, BluRay Disc Players and other Home Theater Gear.  It is sometimes labeled as S/PDIF Out.  It transfers the 5.1 Channel Dolby Digital Surround Sound signal to the home theater system for decoding and playback into the various speakers.  Digital signals generally look like a square wave instead of the typical sine wave seen with analog signals like AC power or analog radio/TV.  
 
The so-called “enemy” of a square wave digital signal is capacitance (remember this one?).  This is because increased capacitance tends to “store” the peaks of the square waves, skewing the shape of the square to look more like a straight line. When this happens, the receiver has trouble reconstructing the signal after it has traveled down the coax.  Technically 93 Ohm Coaxial Cable has the lowest capacitance of any type, but 93 Ohm Coax is rare and expensive.  Thus, 75 Ohm Coax is the closest fit, offering not only low signal attenuation (loss), but also relatively low capacitance.
 
This combination of low attenuation and capacitance effectively make 75 Ohm Coaxial Cable the cable of choice for practically all types of digital audio, digital video and data signals.  This is why every cable TV company uses 75 Ohm coax for distributing its digital video channels as well as its broadband internet data signals.  Direct broadcast satellite dishes and over-the-air HDTV antennas also require 75 Ohm Coaxial Cable to ensure that all of the digital channels transfer down the cable with the lowest loss and distortion possible.  
 
While we do not offer the typical RG-6 Coaxial Cable with Type F Connectors used for cable and satellite TV applications, we do offer RG59 Coaxial Cables with BNC Connectors for other analog and digital video applications.  We sell a lot of these cables to radio and television broadcasters and production companies to interlink their equipment.  Older analog TV cameras and monitors in the studio will use RG-59 Coaxial Cables and newer digital TV cameras and monitors will use RG-59 as well for a high-quality digital video signal type known as the Serial Digital Interface (SDI).
 
Finally, one last crucial point in regards to coaxial cables.  The Impedance of the various devices being connected as well as the Coaxial Cable itself must match.  So if you are, for instance, connecting a 75 Ohm video camera connection to a studio monitor, the coaxial cable must also be 75 Ohm AND the connectors on the coaxial cable (i.e. BNC connectors) must be 75 Ohm in Impedance.  Every single time you have a mismatch in impedance, say between a 50 Ohm Coaxial Cable and a 75 Ohm Coaxial Connector (i.e. BNC), a standing wave develops.  
 

 

A standing wave is a signal reflection that is essentially wasted. Every time a 50 and 75 Ohm Impedance mismatch occurs, about 5% of the signal is lost.  These losses add up and can eventually degrade the signal to the point that it is unrecoverable or distorted.  Some coaxial cable manufacturers will cut corners in this regard.  The BNC connector, pictured above, was invented by our parent company, Amphenol, before World War 2.  It is extremely popular, but most people don’t realize that they come in two versions: 50 Ohm and 75 Ohm.  All of our coaxial cables at Cables on Demand always have the proper impedance matched connectors to line up with the coaxial cable being used.
 
One can view our entire selection of Coaxial Cable products at Cables on Demand by visiting our website (www.CablesOnDemand.com).  I hope this blog post helped clarify any questions you may have regarding coaxial cable impedance and types.  If you have any further questions, please don’t hesitate to contact us at: cablesondemandblog@gmail.com
 
Sincerely,
 
The Cable Guy

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Question: How Do I Know How Many Amps Your Cable(s) will Handle?

 

This week’s question comes from Rick H. in Iowa:
 
Question:  How can I tell what the maximum supported amperage capacity is for your cables? 
 
 
Answer:  
 
Thank you for the excellent question Rick!  Understanding the voltage and current limits of your cable(s) is absolutely critical to maintaining a safe transfer of electrical power between your devices.  All cables feature some degree of resistance to electrical energy.  
 
When electricity is forced to flow up against this resistance, it releases energy into the environment in the form of heat.  When cables are very thin, i.e. 30 AWG or smaller, the cabling cannot dissipate that heat energy into the environment fast enough, leading to a fundamental breakdown (failure).
 
The electrical breakdown of a cable assembly is not a pretty sight. During my younger years when my electronics expertise was in its infancy, I once made the horrible mistake of wiring a 12V DC switch incorrectly on a project box.  The switch connected a 12V lawn mower battery to a radio transmitter.  
 
Upon engaging the mis-wired switch, the connection created a short circuit between the negative and positive terminals of the battery — effectively dumping up to 100 Amps of current down some 18 AWG wire.  I watched in horror as the wire literally melted from the inside out, causing a flash-fire with the PVC wire insulation melting away like candle wax!  The melted wire dripped onto the carpet and nearly started a house fire.  
 
Example: Electric Blanket Fire
 
Fortunately, I was able to disengage the switch quickly before things got even worse, but literally in a matter of seconds, significant damage was done.  I learned a hard lesson that day about just how important current-handling capacity can be when it comes to cables.  What would happen if a whole bundle of wires ignited and went unnoticed?  Besides the fire risk, the burning PVC insulation contains toxic fumes that can prove deadly in their own right.
 
To prevent disaster, you should always select a cable based on the most conservative of safety ratings in mind.  The extra margin of error can be a life-saver.  So what do you need to know first?
 
#1:  You Must Know the Wire Gauge (AWG) of the Cable!
 
This value is imperative.  Our popular D-Sub Cables for instance tend to use 26 AWG insulated wire in their designs.  They are often used in custom projects and fed with a variety of both power and signal data.
 
American Wire Gauge (AWG) Chart

 

 
#2:  Is the Wire Bundled or out in the Open Air?
 
This, believe it or not, makes a huge difference.  When a wire is stand-alone and exposed to the open air, the movement of air around the cable will help cool it down, thus allowing for the transfer of more current.  
 
Example of Chassis Wiring (Free-Air)
 
When a wire is alone and exposed in free-air, we refer to it as:
 
Chassis Wiring
 
Example of Power Transmission Wiring (Bundled)
 
When a wire is bundled together with other wires, we call it:
 
Power Transmission Wiring
 
Chassis wiring refers to the wiring often found inside the chassis of an electronic device where you may have one wire in free-air that jumps from a connector on the outside of the chassis to a connector or PC board on the inside.  Again, because it is in open air, it can handle more current for its given size. 
 
Power transmission wiring refers to any wiring that is bundled together.  This is the figure you generally need to worry about most as most of the cable assemblies we make at Cables on Demand feature more than one wire bundled together.  Note: This rule applies to all bundled cable types, even those you would normally associate with data transfer and not power.  
 
As an example, if you were to open up a typical outdoor rated power extension cord, it would have three wires bundled together (hot, neutral and ground).  Since they are bundled and sealed off in a cable jacket, less current can flow through them safely.   
 
The Current Handling vs. Wire AWG Chart
 
The chart below will tell you the maximum recommended current handling capacity (Amps) for a given wire gauge in both Chassis Wiring and Power Transmission Wiring versions.  Remember to choose the Power Transmission Wiring value for most cables purchased through us and other cable vendors (bundled wire).
 
 
Amphenol Cables on Demand (www.CablesOnDemand.com) sincerely hopes this information proves useful for you and your electronics endeavors!  If you have any more questions, please call us toll-free at 1-866-223-2860 or send an e-mail to:support@cablesondemand.com.
 
 
Sincerely,
 
The Cable Guy
 
 

How Can I Extend the Length of my Logitech Z623 Satellite Speaker Connection?

New “Ask the Cable Guy” Blog Question:
How do I Extend my Logitech Z623 Speaker System?
 

 
(Pictured: Rear Panel of a Logitech Z623 Satellite Speaker System)
 
 
Lou from Minnesota has approached us with an urgent question related to how to extend the connection on the back of his Logitech Z623 THX-Certified satellite speaker system. This topic comes up quite frequently because there is a lot of confusion out there about the connection type in question: d-subminiature or “d-sub” for short. 
 
This question extends beyond any single particular brand or model.  Many manufacturers will use this same High Density 15-pin d-sub interface (aka HD15 or DB15HD) in their own speaker and HTIB (Home Theater in a Box) designs.  You can see the HD15 male connector in the picture above of the Logitech Z623, where it is labeled as “Right Speaker”.
 
                
 (Left: Regular HD15 D-Sub)                    (Right: VGA HD15 D-Sub)
 
 
The speaker systems that use the HD15 d-sub interface tend to already come with some form of HD15 d-sub cable in the box, but what happens if you lose it or need to extend it in any way?  A proper HD15 d-sub cable will solve that problem — but it has to be the correct choice for the application. 
 
In the pictures above, can you really tell the difference between the regular HD15 d-sub on the left and the VGA HD15 d-sub on the right?  They both have 15 pins.  They both feature 3 rows of 5 pins each in a staggered arrangement.  They both are contained within the same D-shaped housing.  However, the similarities end there once you explore the insides of these cables.
 
  
 (Pictured Above: Internal Pin Arrangement of Regular D-Sub)
 
 
First, let’s look at the regular HD15 Cables presently available at Cables on Demand.  The drawing above for our Deluxe Series HD15 15-pin D-Sub Cable shows that the inside features 15 identically sized wires, all connected in a “straight-thru” pin-to-pin configuration (i.e. pin 1 routes directly to pin 1 on the opposite end of the cable).  This simple arrangement is primarily designed for the transfer of low-speed data, i.e. RS232 serial port communications.
 
 
(Pictured Above: Internal Pin Arrangement of VGA Monitor D-Sub)
 
 
Next, let’s take a look at the VGA Monitor HD15 Cable presently offered by Cables on Demand.  The drawing above for one of our Premium VGA HD15 D-Sub Cables is radically different from the regular HD15 cable shown previously.  First, you will notice that a VGA HD15 Cable is not made of 15 identically-sized wires. 
 
Instead, it consists of three different coaxial cables (used for RGB video signals), surrounded by several smaller wires.  Also, while this cable type does feature “straight=thru” pin-to-pin wiring, it is not wired in order, i.e. the center pin of one of the coaxial cables goes to pin 1 and the shield return line goes to pin 6.
 
 
So now that we know the differences between the two HD15 D-Sub Cable types, which one is appropriate for extending a speaker system like the Logitech Z623 pictured above?  The answer is the first cable profiled: the “regular” data-grade HD15 d-sub cable.  While these regular d-sub cables are generally used for data transfer, one can think of audio as an analog form of data.  A good rule of thumb: regular d-sub cables are generally beige or grey in color, whereas VGA d-sub cables are generally black in color.
 
The same wire used in our regular d-sub cable is also used in a variety of audio cables, such as speaker wire and instrument cables.  As long as the d-sub cable is shielded, which all of our cables are, it can effectively transfer audio without the fear of noise entering the connection.  The other HD15 d-sub cable type we profiled, the one designed for VGA video use, will simply not work because audio signals are not designed to transfer over coaxial cables!
 
 
Now that you know which cable type to get, head on over to www.CablesOnDemand.com today and search for part number CS-DSDHD15MF0.  Alternately, you can simply click on the image above or link below to go directly to the product.  Our 15-pin (HD15) Deluxe HD D-Sub Cable (Male/Female) can effectively extend your satellite speaker system by up to 25 feet — a vast improvement over the ~ 6 to 10-foot length cable included with the satellite speaker system!
 
 
For cases where the speaker system is installed in an environment more prone to interference, or in cases where you need to extend the speaker system by up to 50 feet, we highly recommend taking a look at our 15-pin (HD15) Premium HD D-Sub Cable (Male/Female) (pictured above).  Our Premium HD15 D-Sub Cable (part number: CS-DSPMHD15MF) features double shielding (Aluminum Foil + Aluminum Braid), helping to preserve the audio signal over a longer distance.  For extensions of 25 feet or less, our Deluxe D-Sub Cable with its Copper Foil Shielding will work just fine. 
 
If you have any additional questions regarding the huge variety of genuine Amphenol brand d-sub cable products available at www.CablesOnDemand.com, please feel free to give us a call at 1-866-223-2860 or e-mail: support@cablesondemand.com
 
To view all Amphenol brand d-sub cable products in one convenient location, please [click here].
 
 
Sincerely,
 
The Cable Guy
 

Questions About Fiber Optic Cables? Check Out the Fiber Optic Cable Guide!

Fiber Optic Cable Guide from www.CablesOnDemand.com

Not all fiber optic cable assemblies are created equal. Amphenol has been an industry leader in fiber optic interconnects for several decades. When network reliability is of paramount importance, you can always trust the leader in high-bandwidth interconnect technology. guide1
Despite the fact that fiber optic technology has matured considerably in recent years, much confusion exists regarding its selection and integration into a modern day network. Our exclusive Fiber Optics User Guide helps demystify any confusion surrounding this amazing technology. Available for immediate download in PDF format below:
click

Fiber Optics User Guide by The Cable Guy
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CablesonDemand.com Technology Editor

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CAT5e/CAT6 Cable Questions? Check Out the Networking Cable Guide!

CAT5e/CAT6 Cable Guide from www.CablesOnDemand.com

networking Click to download entire article in PDF format
Introduction
Understanding network cable infrastructure can be a significant challenge. What type of network cabling is required for your application? Cat5E? Cat6? Shielded? Unshielded? Should you run Gigabit Ethernet or 100BASE-T? The answer isn’t always quite so simple. This exclusive Guide to Networking Cables is intended to demystify the confusion around this question. Whether you have a new network installation planned or simply an upgrade, Amphenol Cables on Demand has thousands of networking cables in stock and ready to ship.
2USB

This Guide will cover several key topics. First we will explore how twisted pair cable functions and why it is the preferred cable technology for network applications. This will be followed by an exploration of the different styles of Cat5 and Cat6 cabling available today and how well they perform. Finally, we will discuss some of the top Do’s and Don’ts of network cable installation

Networking Guide by The Cable Guy
CablesonDemand.com Technology Editor
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Questions About USB Cables? Check Out the USB Cable Guide!

USB Cable Guide from www.CablesOnDemand.com

Introduction

Our exclusive USB User Guide is designed to address all of your questions regarding USB technology. Whether you’re looking for a basic technical primer on the subject, or require more specific information on which USB cable is right for your application, Amphenol CablesonDemand.com has you covered. With thousands of USB cables available in stock everyday, we’re ready to address your USB needs, large or small.
2USB

Despite its widespread popularity today, the USB (Universal Serial Bus) interface faced a tumultuous upstart back in 1996. Many of the first generation USB devices failed to follow the guidelines provided in the USB specification, causing headaches for users. Most of the problems found with early USB devices were tracked down to software incompatibilities. The Windows 95 operating system never properly integrated USB technology, despite several attempts to do so. This all changed in June of 1998 with the release of the Windows 98 OS, which was designed to support USB from its inception. In the six years following the release of Windows 98, over 1 Billion USB devices went online worldwide.

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Why USB?

USB is the defacto industry standard computer interface because of its immense benefits over prior technologies. These benefits include:

• Speed – USB supports high speed datatransfer between today’s devices

• Expansion – A single USB port can support

up to 127 different devices

• Ease – USB features “Hot Swapping” and

“Plug and Play” capabilities

WhyB
USBlogo The USB “Trident”Logo

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Speed

The development of the Universal Serial Bus was an absolute necessity. The proliferation of the internet, MP3 players, PC peripherals, PDA’s, and other mobile devices increased the demand on a computer’s ports. For over 15 years, computers relied on serial and parallel ports for their connection to the outside world. These bulky interfaces relied on a standard known as RS-232 to transfer data.

While RS-232 could handle basic I/O functionality for simple devices like mice and joysticks, it was never intended to handle the high speed data rates demanded by today’s devices. The maximum transfer speed for a serial port is roughly 115,000 bps (bits per second). The maximum transfer speed for a parallel port is roughly 2 Mbps (megabits per second). USB, by comparison, supports data transfer rates up to 480 Mbps; over 4,000 times faster than a serial interface. It is no wonder why nearly all notebook and desktop PC’s sold today fail to include serial and parallel ports in their designs.

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ports
                        9-Pin Serial Port                                                         25-Pin Parallel Port
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Expansion

Before the advent of USB, expanding ports on a PC was a daunting task. Most PC’s came equipped with at most two serial ports and one parallel port. If you needed to connect anything beyond a mouse and a printer, it would require opening up the computer and installing an expansion card. USB was designed to eliminate these expansion problems from the onset by supporting up to 127 different devices on a single port. Since an average PC comes equipped with four USB ports, one could potentially support over 500 devices from a single machine.

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Now, 500 devices hooked up to a single computer is a bit of exaggeration, but it is theoretically possible. What if you need more USB ports than are presently available on your PC? A USB Hub is a cheap and effective device that connects to a single port and splits off into four or more new ports. They’re available in two varieties: powered and unpowered. Larger devices like printers or scanners usually come with their own power supply. Smaller devices such as webcams, joysticks, mice, and thumb drives are powered by the computer’s USB port directly. Each port has a power limit, so a powered USB hub may be necessary if your devices are power hungry.
USBhub
USB Hub
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Ease

USB was designed with ease in mind. Gone are the days of wasting hours on end trying to manually load software drivers to a new device up and running. USB devices are a breeze to set up thanks to Plug-and-Play technology. Plug-and-Play is a computer feature that allows the addition of a new device, normally a peripheral, without requiring reconfiguration or manual installation of software drivers. The computer will either install that new device automatically or will simply prompt you for the CD included with that device. Although early implimentations of Plug-and-Play for USB (then known as Plug-and Pray) were troublesome, the process has mostly worked itself out.

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USBfan Hgloves
upA USB Fan           USB Heated Gloves rightA
ttUSB is also an easy technology to work with from an Orignal Equipment Manufacturer’s point of view. USB connectors are extremely reliable and inexpensive. Since USB is an internationally adopted technology, specialized software is not required for its implementation. OEM’s have come up with some pretty interesting USB devices over the years based on the fact that it is easy to tap into the USB port’s power supply. USB lights, USB fans, USB air darts, even USB heated gloves are on the market.

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USB Cable Overview

USB cables are designated by the connector types used on each end. The Type A connector is flat and always goes to the computer whereas the Type B connector is more square-like and always goes to the device. Most USB cables use male connectors, with the exception of a USB extension cable, which features a female Type A connector on one end.

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USB_AB
USB Type A                                               USB Type B
ttNeed help in finding the right USB cable for your particular device? Although some manufacturers elect to use a special proprietary USB cable that is only compatible with their device, most tend to use one of several standard cables. CablesonDemand.com has all of these standard cables in-stock and ready to ship. A quick overview of these standard cable varieties is provided below.

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USB Type A-B Cable

The USB Type A-B cable is primarily used to connect a peripheral device to the PC. This is the most common USB cable on the market today. Nearly all printers, scanners, and external drives utilize the USB Type A-B cable. It should be noted that most new printers fail to include a USB cable in the package. To view our selection of USB Type A-B cables, please click here.

TypeAB
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Compatible with:

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3Com
ttPrinters                                        Scanners                                External Hard Drive
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USB Type A-A Transfer                           USB Type A-A Extensiontt

TypeAA TypeAAe
ttThere are two styles of Type A-A USB cables on the market today. The Type A-A Male to Male cable is used primarily to transfer data between two PC’s. They are commonly known as USB transfer cables and are often bundled with special computer back-up software. The type A-A Male to Female cable is used to extend the length of an existing USB cables. USB cables can be extended by up to 10 feet without the need for a booster. To view our selection of USB Type A-A cables, please click here.

Compatible with:

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Transfer
PC to PC Transfer                                                                                 USB Cable Extension
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USB Type A-Mini B (4-Pin)                      USB Type A-Mini B (5-Pin)

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TypeAmini4 TypeAmini5
ttWith the widespread proliferation of cell phones, PDA’s, digital cameras, and MP3 players, it was necessary to create a low profile USB interface. The USB Type A-Mini B cable was the solution offered by the latest USB 2.0 specification. These cables can interface with a PC and support the maximum USB transfer speed just like a standard USB cable, despite the reduced size. The first USB Type A-Mini B cables offered on the market featured a 4-pin connector on one end whereas most modern cables feature a 5-pin connector on one end. There are some subtle differences between the two. To browse our selection of USB Type A-Mini-B cables, please click here.

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mini
ttThe 4-Pin Mini-B USB interface was introduced in 1999 with a nearly square connector that is essentially a scaled down version of the standard type B. These connectors are mostly found on early generation digital cameras and MP3 players. Sony uses a special version of the 4-pin for many of their cameras. Most of the USB compatible portable devices built before the year 2003 feature the 4-pin Mini-B as their interface of choice. To go straight to our selection of 4-pin Mini-B cables, please click here.

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miniBC
ttThe 5-pin Mini-B USB interface is the most common type found on today’s popular portable devices. Essentially most of the digital cameras, cellular phones, MP3 players, and PDA’s sold since 2003 use this interface. The inclusion of an additional pin was established to support a new USB feature called USB-on-the-go. This allows the device itself to initiate the USB link rather than the computer, making installation a snap. To go straight to our selection of 5-pin Mini-B cables, please click here.

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mini5
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Special Tip

To properly identify the type of cable needed for your device, simply take a look at some of the features of the connector. The 4-pin connector is square shaped whereas the 5-pin connector is more rectangular. In the picture above, you can clearly distinguish 5 gold colored dots in the center of the connector. These are the “pins” of the connector, and therefore the 5-pin Mini-B cable is the proper choice. Please feel free to compare the interface on your device to the diagrams above for reference purposes.